Electrode consumption determination using machine learning (ML) data processing from thermographic monitoring

Reducing electrode consumption through precise wear control
Solution
Development of a hardware-software complex designed for the automatic determination of electrode consumption during melting in an electric arc furnace. This solution helps reduce electrode consumption.
Result
Reduction of electrode consumption recognition error by 3-5%.

SYSTEM OPERATING PRINCIPLE

The system automatically identifies melting regime violations based on data regarding electrode consumption, current, and process control system parameters, which allows for preventing failures, improving metal quality, saving resources, and reducing energy costs.

Furnace video monitoring

Specialized cameras provide continuous monitoring of electrode condition and the melting process.

Imaging during lift

A series of images is taken at the moment the electrodes are lifted.

ML parameter analysis

The system analyzes the images using ML, determining electrode parameters.

Consumption calculation by difference

The resulting value is compared with the previous one, and the difference determines the electrode consumption.

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Client
MMK

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