Development and implementation of an intelligent control system and an improved design of headers for the first group of laminar cooling
Obtaining rolled products with specified mechanical properties and reducing the number of strip defects
IMPLEMENTED SOLUTIONS
Mathematical cooling model
A physical and mathematical model of the first group of laminar cooling of the strip on the run-out roller table has been developed, taking into account the design features of the mill equipment.
Optimal system parameters
Rational parameters for the design of the new system for the first group of laminar cooling have been determined.
Hardware and software complex
A hardware and software complex for the system of the first group of laminar cooling of the rolled strip has been developed, operating in the interactive advisory mode.
Reduction of rejects and non-conforming products by defects:
Up to 5%
"waviness", "buckling"
Up to 30%
"non-compliance of mechanical properties"
Client
Location
Sheet Rolling Shop 10 (LPTs-10), Hot Rolling Mill 2000
Year
2023
SIMILAR PROJECTS
Industrial safety
Personnel positioning in industrial workshops
Metallurgy
Import substitution
Cold-rolled metal strip surface quality inspection system
Metallurgy
Automation of oil leak detection using digital twins of the hydraulic system
Metallurgy
Intelligent laminar cooling system
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Industrial safety
Robotic complex for replacing slide gate sand in a steel ladle
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Import substitution
Crop optimization system on a hot rolling mill
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Continuous monitoring of the chemical composition of ore materials and their routing during transshipment, storage, crushing, screening, and grinding
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Preparation of ultra-low carbon metal
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System for automatic route determination of sheet bundles after in-line weighing
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Development of a technical solution to reduce metal loss during tapping and intermediate slag skimming from a basic oxygen furnace
Energy
Automated system of digital twins for Central Power Plant steam boilers
Industrial safety
Beneficiation
Robotic complex for automatic uncoupling of railway cars
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Import substitution
Rolled product surface inspection system with defect depth measurement (SIS 3D)
Metallurgy
Modernization of measuring systems for round and rebar rolled products
Metallurgy
Development and implementation of a system for intelligent analysis and automatic aggregation of data from laboratory testing equipment
Beneficiation
Technological audit of a sinter plant
Beneficiation
Improving the chemical composition and design of grate bars to increase their durability in sinter plant conditions
Industrial safety
Robotic complex for sampling and temperature measurement in blast furnace production
Metallurgy
Advanced control system for the electrical modes of electric arc furnaces and electrode movement
Beneficiation
Automated control of mill loading and monitoring of its optimal state
Metallurgy
Vibration diagnostics system for section mill units using IIoT technologies
Metallurgy
Optimization of graphite electrode and electricity consumption by ionizing the electrode space with inert gas supplied through the electrode body
Industrial safety
Personnel detection system in hazardous areas
Industrial safety
Investigation of the causes of accidents. Development of training stands for workers in the safety school
Beneficiation
Modernization of the charge loading unit on sinter machines at the sinter plant with optimization of the layer shape on pallets
Industrial safety
Metallurgy
Robotic complex for replacing interchangeable blocks of the BOF melting parameter measurement machine
Industrial safety
Metallurgy
Robotic complex for automating temperature measurement and sampling processes in the EAF shop
Mining
Development and implementation of positioning systems in warehouses and industrial workshops
Mining
Applied geophysical research and support of geological exploration based on subsurface radar sounding methods
Metallurgy
Increasing the oxidation resistance of graphite electrodes by applying protective coatings
Metallurgy
Development and implementation of advanced electrical modes for LF/EAF in the EAF/BOF shops to reduce specific electricity consumption and save graphite electrodes
Industrial safety
Industrial painting manipulator on an enameling line
Energy
Automated system of digital twins for CHP turbine units
Industrial safety
Robotic complex for stamping press automation
Industrial safety
Metallurgy
Robotic complex for automatic marking of hot-rolled coils
Metallurgy
Modernization of the advisory system for the blast furnace foreman based on additional data sources
Energy
Automatic control system for steam boiler modes at the Central Power Plant (ACS-SB CPP)
Energy
Cleaning of a turboblower turbine condenser using a specific strain of bioorganic composition
Energy
Automated System of Digital Twins for Turbine Units (ASDT-TU): Subsystem for continuous monitoring of the turbine unit's vibrational state
Metallurgy
Automated diagnostics system for the technical condition of work and backup roll bearings in rolling mill stands
Industrial safety
Design, development, and installation of a foam fire extinguishing system on mill equipment
Beneficiation
Improving sinter quality and sinter machine productivity by mixing and moisturizing iron ore raw materials in winter before the blending yard, and rational distribution of lime between the charge department and the blending yard
Energy
Development of a protective coating composition and technology for restoring and protecting metal surfaces of pumps using the developed coating
Mining
Development of a digital model for the concentrate blending yard of the mining and processing plant
Industrial safety
Detection of excess atmospheric emissions at technological facilities
Industrial safety
Development of a system and technology for automatic recognition of gas emissions from coke oven doors based on machine vision technology
Energy
Automated system of digital twins for Central Power Plant turbine units
Beneficiation
Investigation of current technological modes of the raw material heating process in thawing garages and issuing recommendations for their optimization
Beneficiation
Development of a system for analyzing the completion of the sintering process using wide-angle thermal imagers in the tail section of sinter machines
Metallurgy
Development and implementation of a system for intelligent analysis and automatic aggregation of data from the Central Quality Laboratory testing equipment
Metallurgy
Industrial safety
Remote filling system for the electric arc furnace taphole
Metallurgy
Determination of electrode consumption using machine learning (ML) data processing from thermographic monitoring
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Unified dispatch center for weighing stations
Metallurgy