Personnel Detection System in Hazardous Zones

Online image capture. Processing includes the use of a neural network model for recognizing people in hazardous zones and PPE detection. Cameras are used to analyze for violations, and any detected violation is saved to the server

THE SYSTEM ENABLES

Significant reduction in the number of violations, instant notification of responsible personnel, minimization of injuries, strengthening the reputation of a high-tech company, and guaranteed compliance with the requirements of state policy in the field of industrial safety

Reduce injuries

Reduction of personnel injuries during work operations

Monitor PPE usage

Improving labor discipline regarding proper PPE usage by: detecting violations of occupational health and safety requirements and instantly notifying relevant services about such incidents

Strengthen the image of an innovative company

Maintaining the company's image in the eyes of staff as a modern, innovative company in the era of digital transformation

Comply with Presidential Decree No. 198

The system allows for the organization of compliance with the requirements of the Decree of the President of the Russian Federation dated 06.05.2018 No. 198 "On the Fundamentals of State Policy of the Russian Federation in the Field of Industrial Safety for the Period up to 2025 and Beyond" and other regulatory acts

Established practice for recording hazardous actions

Minor violations

The most massive category: unfastened hard hat, missing gloves, brief presence in a hazardous zone, or passing under a suspended load without consequences. These violations are often ignored or not recorded, but it is precisely these, in the absence of a response, that escalate into more serious events. The system's task is to record minor violations to correct personnel behavior in time

Moderate incidents

Events leading to minor or moderate injuries (bruises, cuts, fractures, minor burns) or material damage (equipment breakdown, emergency shutdown). May require medical assistance but do not lead to disability or death. Task: identify causes common to minor violations and block them before more severe incidents occur

Fatal incidents

The rarest but most catastrophic events. As a rule, they cannot be completely prevented without analyzing and managing the lower levels. Recording only fatalities without analyzing minor violations is ineffective. The practice implies continuous data collection at all three levels to affect the roots of dangerous behavior

Audio-visual signaling

The system automatically detects the presence of a person in a zone where equipment operation creates a threat to life or health (under moving parts of a mill, near conveyors, near open hatches, within the operating radius of robots, etc.). As soon as personnel cross the boundary of a hazardous zone, audio-visual signaling is instantly activated — a bright flashing lamp (usually red) and a loud intermittent sound. The signal remains active until the violator leaves the zone. Each event is recorded in a log with time and location tagging. Data is transferred to the corporate security analysis system for subsequent prevention of more serious incidents

SYSTEM INTERFACE

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Client

Location

SPP building 1, OJSC "MMK-METIZ"

Year

2023