Full-cycle reverse engineering

FULL-CYCLE REVERSE ENGINEERING

A tool for import substitution of spare parts and technologies

DEVELOPMENT OF PROJECT AND DESIGN DOCUMENTATION (PDD) FOR FOREIGN-MADE MACHINE PARTS

Work stages

PDD Development

Specialists with design experience (including university teaching staff) perform 3D modeling, sketching, and blueprint development of any complexity, including the use of 3D scanning. Standards compliance check is performed: the accuracy of blueprints and specifications is verified, as well as the completeness and quality of project design documentation, with subsequent feedback provided to the customer. Then, the documentation is coordinated directly with the shop personnel operating the equipment before being handed over to the customer in paper and electronic formats.

Engineering

Reverse engineering to restore the technological manufacturing path for parts or assemblies based on chemical, structural, and mechanical property analysis.

Manufacturing

Milling, turning, electrical discharge machining (EDM), welding and surfacing work, heat treatment, surface grinding, laser marking, nitriding, nitrocarburizing.

Testing

Installation and operational testing of the finished product. Monitoring and control of the required operational parameters of the item. Preparation of the test certificate for the part manufactured via reverse engineering.

Advantages

One contractor for the full cycle

No need to search for different service providers for scanning, design, manufacturing, and testing.

Reduction in import costs

Parts that were previously purchased abroad are produced within the Russian Federation at a 30–70% lower cost.

Legitimacy and reporting

All documentation is provided in paper and electronic formats, including test certificates, which is necessary for passing audits and handling insurance cases.

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